目次
概要 & 使用例
Why this solution for HVAC & electrical environments
Able Hardware manufactures engineered frames, ラック, and brackets that support HVAC and electrical equipment in demanding, vibration-prone environments. Built in China for OEMs and project integrators, our welded steel fabrications combine automatic/robotic MIG repeatability with CNC-machined datums and controlled coatings for reliable installation and long service life. We design for grounding and bonding, airflow, ケーブル管理, and serviceability from day one—so your field crews spend less time modifying and more time commissioning. Explore our related capabilities: Custom Metal Frames, Automatic Welding, レーザー切断 & CNC加工, そして パウダーコーティング.
Typical applications in HVAC & 電気 (frames, ラック, brackets, enclosures)
- Compressor/fan skid frames and vibration-isolated bases
- Rooftop/curb brackets and wall/soffit brackets for condensers and AHUs
- Equipment racks for inverters, VFDs, drives, and control panels
- Enclosure frames with hinge/latch interfaces, DIN-rail provisions, and cable pass-throughs
- Panel brackets with masked conductive pads for bonding/ESD and EMI screens when specified
- Service platforms, guard rails, and access frames
Typical size bands run from 500 × 400 × 200 mm up to 2200 × 1200 × 900 んん. Payloads for rack systems are commonly 50–800 kg, with wall/floor/roof mounting patterns developed per project. Vibration and dynamic load notes (compressors, fans, inverters) are captured during DFM.
技術的特性
材料, プロフィール & 負荷; 公差 (ISO13920/ISO 2768) & 溶接品質 (ISO 5817)
- 材料 & 成績: structural carbon steel Q235/S235 and Q355/S355; オプション 304/316 stainless for corrosion/hygiene; 6061/6082 aluminum for weight-sensitive brackets.
- プロフィール & 厚さ: RHS/SHS, angle, チャネル, plate and sheet. Tube sizes 30 × 30 × 2 に 120 × 60 × 4 んん; plate 3–12 mm; sheet 1.0–3.0 mm.
- Loads & interfaces: grounded studs and bonding jumpers; DIN-rail/panel mounts; hole PCDs held to ±0.2–0.5 mm where functional.
- 公差: ISO 13920 class B/C for welded constructions; ISO 2768 m/f for general features. Guidance targets include pad/deck flatness ≤ 1.0–2.0 mm and squareness ≤ 1.5 mm/m.
- Welds: Symbols to ISO 2553. Standard acceptance ISO 5817 クラスC; visible/critical joints available to class B. Structural reference to AWS D1.1 if required. See our note on ISO 5817.
仕上げ & 腐食防止 (ISO12944/ISO 8501) with masked grounds & galvanic control
We select finishes per environment class (ISO 12944) with surface prep to ISO 8501:
- パウダーコート (タイプ. RAL, 70–100 µm DFT), 電子コート, 亜鉛メッキ, or industrial paint systems.
- Masked conductive pads retained for bonding/ESD; grommeted pass-throughs to protect insulation.
- Galvanic protection strategies applied for mixed-metal assemblies (例えば。, stainless-to-carbon isolation).
- DFT verification to ISO 2808.
製造オプション
自動/ロボット MIG (指定されている場合は TIG), 治具 & 備品, 再現性
Frames and racks are welded on robotic cells for consistent bead placement and penetration. Stainless or cosmetic seams use TIG. We design custom jigs/fixtures to lock datums and hole groups, enabling repeatability from pilot to wholesale runs. Learn more: Automatic Welding.
二次作戦: レーザー切断, 曲げ, 機械加工; PEM hardware, ケーブル管理, コーティング & パッケージング
Panels and brackets are laser-cut with ventilation/perforation patterns and louvers tuned to airflow requirements. Bending forms brackets with accurate flange angles; CNC machining establishes datum pads/bores and tight PCDs. We insert PEM hardware, provide DIN-rail/panel mounts, cable pass-throughs with grommets, and EMI screens on request. Coatings are applied in-house or audited partners with masked grounds. Export packaging includes pallet/crate or KD/flat-pack with protective wrap, labels, and hardware kits. See: レーザー切断 & CNC加工, そして パウダーコーティング..
種類 & ジオメトリ
Common assemblies for HVAC & 電気 (enclosure frames, equipment racks, wall/roof brackets, inverter skid frames) & サイズバンド
- Enclosure frames: welded SHS/RHS skeletons with hinge/latch interfaces, DIN-rail backplates, gasket landings, and cable entries.
- Equipment racks: floor-standing frames with panel mounts, adjustable rails, and leveling feet; 600–1200 mm widths common.
- Wall/roof brackets: angle/channel designs with slotted holes for tolerance take-up; corrosion-appropriate coatings.
- Inverter/drive skid frames: low-profile bases with machined datum pads for anti-vibration mounts; typical 800–2000 mm lengths.
- Service platforms/guards: modular rails and toe-boards, designed for safe access and maintenance.
品質 & テスト
私たちが検証すること (VT, DFT, dimensional/CMM; bonding/continuity on request; オプションの PT/MT/RT) とドキュメント (WPS/PQR, CoC)
- Inspections: 100% visual inspection (VT) on welds; dimensional checks with CMM on datum pads and critical hole groups; coating DFT checks to ISO 2808; bonding/continuity checks as specified. Optional PT/MT/RT is available for critical joints.
- ドキュメンテーション: WPS/PQR and welder qualifications when required; CoC and inspection reports included in the shipment file. See our Quality Resources.
価格設定 & リードタイム
Moq, pilot builds, 示唆的なコスト要因 (厳しい価格はありません)
We support pilot builds (as low as 5–20 pcs for validation) and scale to wholesale batches. Cost drivers include: material grade (Q355 vs S235; 304/316 stainless; 6061/6082), geometry complexity (machined datums, tight PCDs), weld class (ISO 5817 B vs C), coating system (DFT and chemistry per ISO 12944), and packaging format (KD vs fully assembled). 一般的なリードタイム: tooling/jig 7–12 days; pilots 2–4 weeks; production 4–6 weeks depending on volume and finish queue.
規格 & コンプライアンス
関連する規格/認証 & 提供されたドキュメント (AWS D1.1 reference if needed, ISO 5817, ISO 2553, ISO 13920, ISO 2768, ISO 12944, ISO 8501; UL/IEC enclosure cues if specified)
Our builds align with: ISO 2553 (weld symbols), ISO 13920 (welded construction tolerances), ISO 2768 男女別 (general tolerances), ISO 5817 (溶接品質), ISO 12944 (coating selection), ISO 8501 (surface prep). On request, we reference AWS D1.1 for structural criteria and observe UL/IEC enclosure design cues (例えば。, gasketing landings, grounding continuity, IP/NEMA considerations) as defined in your specification.
よくある質問
What materials do you recommend—steel, stainless, またはアルミニウム?
Carbon steel (Q235/Q355) covers most frames and racks. Choose 304/316 for corrosive/hygienic settings. Use 6061/6082 aluminum where weight or thermal considerations dominate.
Can you add ventilation cut-outs, louvers, and DIN-rail features?
はい. We laser-cut perforation/vent patterns, form louvers, and integrate DIN-rail/panel mounts, cable pass-throughs with grommets, and EMI screens if specified.
What tolerances and weld class can you hold?
We build to ISO 13920 B/C and ISO 2768 男女別, with ISO 5817 class C standard and class B on visible/critical joints. Hole PCDs are typically held to ±0.2–0.5 mm where functional.
How do you handle grounding and masked conductive areas?
We add grounding studs/bonding jumpers and mask coating on designated pads to preserve conductivity for bonding/ESD continuity tests.
Which coating system should I choose for my environment?
We select powder coat, 電子コート, 亜鉛メッキ, or paint to meet ISO 12944 environment classes. DFT is verified per ISO 2808 and galvanic control is applied for mixed metals.
What are your MOQs and typical lead times?
Pilots from 5–20 pcs are common; production scales to wholesale. Lead times run ~2–4 weeks for pilots and 4–6 weeks for production depending on finish and volume.
What do you need to quote?
Send 2D/3D drawings (STEP/DWG), 材料, finish, mounting scheme, target loads, and any standards (例えば。, ISO 5817 クラス, AWS D1.1 reference, IP/NEMA cues).
図面をアップロードする / 見積もりを取得する
Ready to spec frames, ラック, or brackets for your HVAC & electrical program? Upload your drawings and requirements to get a fast DFM review and quotation from our China factory. We’ll confirm materials, weld class, 公差, finish, パッケージング, and delivery plan.