溶接フレーム & 産業機器用カート

Q: Q2. Can you hold tight datum and hole position tolerances on welded frames?

Yes. We machine datum pads and bores post-weld; typical guidance is pad flatness ≤1.0–2.0 mm and squareness ≤1.5 mm/m, with hole positions to drawing per ISO 13920/ISO 2768.

Q: Q3. What weld class should I call out?

ISO 5817 class C fits most internal joints; specify class B for visible or critical joints. We can reference AWS D1.1 when requested.

Q: Q6. Can you support stainless cosmetic joints?

Yes. TIG is available for stainless or appearance-critical features; MIG remains primary for throughput and consistency.

Q: Q7. What do you need to quote accurately?

2D/3D drawings with ISO 2553 weld symbols, ISO 13920/ISO 2768 tolerances, target loads and duty cycle (manual/tugged), coating system and DFT, and packaging plan (pcs/pallet).

Welded Carts for Industrial Equipment 02 — Welded Carts for Industrial Equipment

概要 & 使用例

Why this solution for industrial environments

Able Hardware designs and manufactures welded frames and heavy-duty carts purpose-built for industrial equipment. Our approach combines automatic/robotic MIG welding for throughput and repeatability with CNC machining on critical datums to ensure precise mounting, smooth alignment, and reliable service life in harsh factory conditions. With structural carbon steels (Q235/S235, Q355/S355) as the baseline and optional 304/316 stainless or 6061/6082 aluminum for corrosion resistance or weight reduction, we deliver robust, export-ready assemblies at scale. Explore related capabilities: カスタムメタルフレーム, welding trolley carts, 自動溶接, レーザー切断 & CNC加工, パウダーコーティング.

Typical applications in industrial equipment

Machine base and skid frames with milled datum pads, anchor holes, forklift pockets, and leveling pads.
Handling carts and tugger chassis for moving sub-assemblies between workstations; tuned for manual or tugged duty cycles.
WIP racks and process fixtures with stiffness targets, shock/vibration considerations, and secure load restraint.
Test/maintenance dollies with jack points, precision bores, and guarded casters for safe shop movement.

技術的特性

材料, プロフィール & 負荷; 公差 (ISO13920/ISO 2768) & 溶接品質 (ISO 5817)

材料 & 成績: Q235/S235 and Q355/S355 structural steels; オプション 304/316 stainless; オプション 6061/6082 アルミニウム.
プロフィール & 厚さ: RHS/SHS, angle, チャネル, and plate; tube and plate sections selected for stiffness-to-mass efficiency.
寸法 & 負荷: Typical L×W×H bands include 800×600×500 mm, 1000×800×750 mm, and 1200×1000×900 mm (custom sizes supported). Designed load capacities commonly 300–1,500 kg+ depending on geometry, section size, and caster rating. Duty cycles specified as manual push or tugged.
公差: ISO 13920 class B/C guidance for welded constructions; ISO 2768 m/f for general features. For critical interfaces we target flatness ≤1.0–2.0 mm on datum pads and squareness ≤1.5 mm/m, with holes and bores to drawing. Weld symbols per ISO 2553.
溶接品質: ISO 5817 クラスC as standard; upgrade to クラスB on visible or safety-critical joints. Structural reference to AWS D1.1 supplied if your specification requires it.

仕上げ & 腐食防止 (ISO12944/ISO 8501)

表面処理: Abrasive blast and clean to ISO 8501 (例えば。, Sa 2½) to prepare a consistent substrate.
Coating systems: Powder coat to RAL with typical DFT 70–100μm, zinc plating for hardware-heavy geometries, e-coat or industrial paint systems for complex layouts.
Selection method: Coatings recommended using ISO 12944 by environment category (C2–C5) and durability target; DFT verified to ISO 2808. Where hygiene or chemical exposure is critical, 304/316 stainless or hybrid paint systems are considered.

Welded Frames for Industrial Equipment 02 — Welded Frames for Industrial Equipment

製造オプション

自動/ロボット MIG (指定されている場合は TIG), 治具 & 備品, 再現性

Automatic/robotic MIG is our primary process for consistent bead profile, controlled heat input, and repeatable distortion management. TIG is available for stainless and cosmetic joints or thin-gauge features. We design custom jigs and fixtures to lock geometry, sequence welds for minimal warp, and hit takt. WPS/PQR are prepared when applicable, with trial coupons to validate parameter windows before serial build. See 自動溶接そして engineering resources.

二次作戦: レーザー切断, 曲げ, 機械加工; コーティング & パッケージング

Laser-cut blanks and formed components ensure tight fit-ups pre-weld. Post-weld CNC加工 establishes precision datum pads, bearing bores, and alignment faces. Finishing includes powder coat, 亜鉛メッキ, 電子コート, or paint per ISO 12944. Export packaging uses pallets/crates 保護ラップ付き, corner guards, and printed labels; a defined pcs per pallet plan improves unloading and line-side replenishment. Explore レーザー切断 & CNC加工そしてパウダーコーティング.

種類 & ジオメトリ

Common assemblies for industrial equipment (machine bases, skids, carts, ラック) & サイズバンド

Machine bases & skids: Boxed SHS/RHS skeletons with cross-members sized to stiffness targets; features include forklift pockets, anchor holes, and milled leveling pads. Typical footprints from 800×600 to 1600×1200 mm; custom lengths for cell layouts.
Handling carts & tuggers: Chassis designed for 300–1,000 kg loads, manual or tugged. Frames integrate gusseted caster plates, tow bars, and lock-out hardware; optional AMR connection points.
WIP racks & process frames: Modular uprights with locator pins, shock-isolating mounts, adjustable rails/shelves, and quick-release sub-frames for changeovers.
Service/test dollies: Precision bores and jack points machined after weld; guards and bumpers to protect equipment and operators.

Welded Frames for Industrial Equipment 01 — Welded Frames for Industrial Equipment

品質 & テスト

私たちが検証すること (VT, DFT, dimensional checks; オプションの PT/MT/RT) とドキュメント (WPS/PQR, CoC)

Inspection scope: 100% visual testing (VT) of welds; dimensional checks per drawing, including CMM on datums and bores as needed. コーティング DFT checks to ISO 2808. Optional PT/MT/RT for critical welds or safety elements.
Process control: Fixture verification, weld sequencing plans, and heat input windows to manage distortion on long spans.
ドキュメンテーション: WPS/PQR where applicable, material test data, finish certificates, full inspection reports, そして Certificate of Conformance (CoC) supplied with each lot. Acceptance criteria reference ISO 5817; geometry per ISO 13920/ISO 2768; weld symbols per ISO 2553.

価格設定 & リードタイム

Moq, sample policy, 示唆的なコスト要因 (厳しい価格はありません)

典型的な MOQs are 50–100 pcs per model, depending on size and finish. Prototype samples can be produced within 7–15 working days after confirmed drawings; serial production commonly 25–45 days, influenced by fixture complexity, machining content, and coating queue. Key cost drivers (guidance only):

Section size and wall thickness; total weld length and requested weld class (ISO 5817 B vs C).
Number of CNC-machined datums/bores and flatness requirements (≤1.0–2.0 mm).
Coating system (粉, 亜鉛, 電子コート, paint), target DFT, およびISO 12944 environment class.
Caster grade, brake/tow hardware, およびアクセサリー.
Packaging density (pcs per pallet) and export crate requirements. We provide target-cost feedback during DFM to balance stiffness, 重さ, and finish against budget.

Welded Carts for Industrial Equipment 01 — Welded Carts Design for Industrial Equipment

規格 & コンプライアンス

よくある質問

Q1. Which materials are most common for industrial bases and carts?

Q235/S235 and Q355/S355 are standard for strength and value; 304/316 stainless is chosen for corrosive or hygiene-critical areas; 6061/6082 aluminum is used where weight saving matters.

第2四半期. Can you hold tight datum and hole position tolerances on welded frames?

はい. We machine datum pads and bores post-weld; typical guidance is pad flatness ≤1.0–2.0 mm and squareness ≤1.5 mm/m, with hole positions to drawing per ISO 13920/ISO 2768.

Q3. What weld class should I call out?

ISO 5817 クラスC fits most internal joints; specify クラスB for visible or critical joints. We can reference AWS D1.1 when requested.

Q4. How do you choose a coating system?

Based on ISO 12944 environment category (C2–C5) and durability target. Powder coat 70–100 μm is common; zinc plating or e-coat suit complex assemblies; stainless or hybrid paint used for demanding conditions.

Q5. What are typical MOQs and lead times?

MOQs generally 50–100 pcs; prototypes in 7–15 working days; production 25–45 days depending on fixtures, 機械加工, and coating capacity.

Q6. Can you support stainless cosmetic joints?

はい. TIG is available for stainless or appearance-critical features; MIG remains primary for throughput and consistency.

Q7. What do you need to quote accurately?

2D/3D drawings with ISO 2553 weld symbols, ISO13920/ISO 2768 公差, target loads and duty cycle (manual/tugged), coating system and DFT, and packaging plan (pcs/pallet).

図面をアップロードする / 見積もりを取得する

Ready to configure welded frames or carts for your line? Upload your drawings, 負荷, 公差, finish, and pcs/pallet plan. We’ll return manufacturability feedback, standard references, and a firm proposal with schedule and inspection scope.