Laserschneidservice

Überblick & Anwendungsfälle

Able Hardware provides production-grade fiber laser cutting for both sheet/plate and tube, integrated with forming, Bearbeitung, Schweißen, Abschluss, and export packaging. For OEM/ODM buyers, our laser cells deliver fast prototyping and repeatable volume runs with clean edges and stable dimensions ready for downstream assembly Benutzerdefinierte Metallrahmen und automatisches Schweißen.

Why this solution for precision, Geschwindigkeit & Kostenkontrolle

Fiber lasers cut most engineering metals quickly with minimal heat-affected zone (HAZ). Assisted gases (N₂/O₂/Air) and optimized nesting reduce scrap; micro-joints und etch marking keep kits intact and traceable. Typical cut accuracy ±0.10–0.20 mm with kerf ≈0.10–0.30 mm helps engineers hit assembly stack-ups without costly secondary machining.

Typische Branchen & Anwendungen

• Industrieausrüstung & Maschinen: base plates, Wachen, Klammern, service panels.
• Warehouse/logistics: gussets and panels for carts/racks (sehen /products/welding-trolley-carts/).
• Robotik & Automatisierung: riser plates, cell panels, lightening patterns that bend cleanly.
• HVAC/electrical: enclosure plates, perforated doors, busbar covers.
• Automotive/agricultural: skid plates, tabs, chassis brackets ready for fixture welding.

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Technische Eigenschaften

Materialien, thickness ranges, kerf & Toleranzen (ISO 9013/ISO 2768)

• Kohlenstoffstahl: Q235/S235, Q355/S355, 0.8–25 mm
• Rostfrei: 304/316, 0.8–20 mm
• Aluminium: 5052/6061/6082, 0.8–15 mm
• Galvanized steel: per coating class; edge quality verified post-cut
• Bed sizes: 1250×2500, 1500×3000, 2000×4000 mm
• Dimensional: typischerweise ±0.10–0.20 mm (feature/geometry dependent) under ISO 2768-m/f
• Cut quality: ISO 9013 Reichweite 2–4 (specify per material/thickness)
• Kerf: ≈0.10–0.30 mm used for nesting and compensation

Einschränkungen & design-for-laser guidelines (min holes/slots, radii)

• Min hole Ø ≈ 1.0–1.2× material thickness
• Min slot width ≈ material thickness + 0.2 mm
• Inside corners: add small fillets to reduce heat dwell and burr
• Tabs/bridges: sized per thickness to hold parts in sheet; removed in deburr
• Common-line cutting: permitted on compatible features to reduce burr/heat
• Etch marking: add shallow alphanumeric/part IDs for kitting (avoids labels during processing)

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Fertigungsoptionen

Cutting gases (N₂/O₂/Air), nesting & micro-joints; deburr, tap, countersink

• Assist gas:
  • N₂ for stainless/aluminum cosmetic edges
  • O₂ for thicker carbon steel throughput
  • Air for cost-optimized runs (confirm edge spec)
• Nesting: yield-optimized layouts with kerf compensation und micro-joints for kit stability
• Post-cut prep: deburr/chamfer, countersink, tapping (M3–M12 typical), re-aming of precision holes

Sekundäre Ops: bending/forming, Bearbeitung, Schweißen; Beschichtung & Verpackung

• Bildung: press-brake bending with bend deduction tables; flat-to-form workflows
• CNC-Bearbeitung: critical bores/faces when GD&T requires tighter than laser spec
• Schweißen: manual/robotic MIG (TIG if specified) zu ISO 13920 B/c mit ISO 5817 Klasse C default (Klasse B for visible joints), und ISO 2553 Schweißsymbole; sehen /services/automatic-welding/
• Abschluss: Pulvermantel (Ral, 70–100 µm), Zinkbeschichtung, E-Coat, Industriefarbe; surface prep to ISO 8501, coating selection by environment per ISO 12944; sehen /services/powder-coating/
• Verpackung exportieren: pallet/crate, interleaf to protect surfaces, labeled kits with barcodes and piece counts for line-side assembly

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Typen & Geometrie

Common part families (Klammern, Tafeln, Zwickel, base plates, perforations) & sheet size bands

• Flat panels & doors (≤2000×4000 mm) with louvers/perforations
• Angle brackets & Zwickel with reliefs that bend cleanly after cutting
• Base plates with slot/hole patterns for adjustable mounting
• Perforated guards & screens with tuned open-area ratios
• Kitted blanks for frames/carts that proceed to bending/welding

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Qualität & Testen

Was wir überprüfen (dimensional check, edge quality; DFT to ISO 2808) und Dokumentation (Kok, Inspektionsberichte)

• In-process: dimensional checks vs DXF/DWG, edge burr & HAZ review, flatness sampling for large plates
• After finishing: DFT gemessen an ISO 2808, adhesion checks as specified
• Documents: Kok, Inspektionsberichte, material traceability and lot labels.

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Preisgestaltung & Vorlaufzeit

MOQ, Beispielrichtlinie, Indikative Kostenfahrer (Keine harten Preise)

• MOQ: flexibel; prototype lots accepted to prove fit/form/function
• Samples: quick-turn laser blanks available prior to forming/welding
• Vorlaufzeit: rapid prototypes in days; production lots typically 1–3 Wochen depending on forming/welding/finish queues
• Kosten Treiber: material grade/thickness, sheet utilization (nest yield), part count and pierces, assist gas, Toleranzklasse, deburr level, tapped holes/countersinks, forming steps, Schweißlänge, coating type/DFT, and packaging specification

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Standards & Einhaltung

Relevante Standards/Zertifizierungen & Dokumentation bereitgestellt (ISO 9013, ISO 2768, ISO 13920, ISO 2553, ISO 5817, ISO 12944, ISO 8501)

• Cut quality: ISO 9013
• General tolerances: ISO 2768-m/f
• Weld fabrication: ISO 13920 B/c, ISO 2553 symbols
• Weld acceptance: ISO 5817 (Class C standard, Class B for visible joints)
• Beschichtungen: ISO 12944 (environmental category) and surface prep ISO 8501
• Full inspection/traceability package available on request.

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FAQ

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Upload your drawing to get a fast, Engineered Zitat

Send DXF/DWG/STEP with quantities and finish notes. We’ll return manufacturability feedback, nest yield, and a firm schedule.