Descripción general: Our Approach to Welding Quality
En Able Hardware, “quality” is an engineered system—not a final inspection step. For robotic MIG-welded shelving, marcos, and carts, we build quality into drawings, welding procedure control, operator qualification, in-process checks, and verification with clear, export-ready documentation. Units are metric throughout (milímetro, ºC, N, μm).
What “export-ready QA” means for OEM/ODM buyers
Export-ready QA means you receive controlled welding procedures (WPS/PQR), qualified operators, traceable materials and finishes, dimensional/CMM data where needed, clear acceptance criteria (YO ASI 5817), and packaging that protects coatings and edges throughout international transit—plus documentation aligned with your PPAP/basic element expectations.
How this hub is organized (Documents · Standards · Testing)
Use this hub to navigate our quality content:
- Documents → see deliverables and templates in QA Documents
- Estándares → acceptance levels, symbols, and weld classes in Weld Standards
- Pruebas → corrosion, END, and functional testing in Pruebas
Quality System & Certifications
We operate a formal quality management approach consistent with ISO 9001 (scope available upon request). Welding quality is aligned to YO ASI 3834 principles, with scope and depth defined by contract.
Welding quality requirements & process control (YO ASI 3834)
YO ASI 3834 guidance anchors our process control: contract review, WPS/PQR availability, consumable control, welder qualifications, calibrated gauges, and inspection planning. The level of control is tailored to your risk and compliance needs.
Procedures & personnel (WPS/PQR, ISO 15614-1/AWS D1.1, YO ASI 9606-1)
- WPS/PQR qualified to YO ASI 15614-1 (o AWS D1.1 Cuando se especifica)
- Welder/operator qualification a YO ASI 9606-1
- Work instructions tied to part numbers, weld symbols, and acceptance levels
QA Documents We Provide
We document what we build so you can release parts faster with fewer questions.
COA, first-article, dimensional/CMM reports, PPAP basics
Deliverables can include: COA, in-process inspection sheets, FAI (first-article), dimensional/CMM or laser-scan reports, y PPAP basics (agreed element list such as Part Submission Warrant, control plan, FAI, capability where applicable).
Trazabilidad, material/finish records & change control
We maintain trazabilidad for materials, welding wire/lot (if requested), coatings, and finishing parameters. Change control ensures revisions are logged and approved prior to implementation.
Inspección & Measurement
We combine visual checks with fixtures, medidores, and metrology to control geometry and finish.
Inspección visual (YO ASI 17637) & acceptance (YO ASI 5817)
Visual inspection follows YO ASI 17637; weld acceptance levels are defined by YO ASI 5817 (típicamente B o C as specified). Weld symbol definitions conform to YO ASI 2553 to avoid ambiguity.
Dimensional controls (fixtures/CMM), YO ASI 13920 & YO ASI 2768
- Checking fixtures and gauges for in-process control
- General welded tolerances por YO ASI 13920
- Machined features por YO ASI 2768
- Thermal cut quality por YO ASI 9013 (where applicable) For FA/PPAP, we can provide MMC o laser scan datasets.
Weld Standards & Acceptance
Clarity up front reduces rework and accelerates approvals.
Symbols & callouts (YO ASI 2553) and quality levels (ANTES DE CRISTO)
Drawings should use YO ASI 2553 symbols with legible size/length fillet callouts, throat sizes, intermittent patterns, and any contour requirements. Specify YO ASI 5817 quality level B (stringent) o C (general) by joint—especially on visible or high-load seams.
NDT options (MT/PT/UT/RT) per ISO 17638/17640/17636
When required by contract, we can coordinate END:
- MT (magnetic particle) / PT (penetrant) por YO ASI 17638
- UT (ultrasonic) por YO ASI 17640
- RT (radiographic) por YO ASI 17636 Scope, coverage, and acceptance criteria are defined with your quality team.
Pruebas & Validation
We validate coatings and function before shipment, with sampling plans as specified.
Corrosion/finish tests (YO ASI 9227, ASTM D3359/D4060)
- Salt spray (neutral) por YO ASI 9227 to agreed hour targets
- Adhesion por ASTM D3359
- Abrasion por ASTM D4060 (Taber)
- Paint thickness checks with calibrated gauges
Load/functional tests and sampling (YO ASI 2859-1)
For carts/frames, we can run static/dynamic load, cycle testing, y brake/holding tests. Sampling plans por YO ASI 2859-1 (AQL) may be applied where specified.
Embalaje & Shipping Quality
Robust packaging preserves cosmetic and structural quality during global transit.
KD/nested methods, proteccion, ISPM-15, labeling & barcodes
We use KD/nested packing, edge/paint protection, and stretch/bubble wraps. ISPM-15 pallets/crates are available. Labels/barcodes (SKU, PO, revision) improve inbound accuracy for your warehouse teams. See Embalaje & Envío.
Export documentation and inspection checklists
Export packs include packing lists, photos, and inspection checklists. If requested, we align packaging to your inbound QC SOPs.
Supplier Readiness (PPAP Basics)
We support OEM/ODM onboarding with pragmatic documentation.
Element list by agreement (control plan, FAI, capability)
A PPAP basics set is agreed per part family: control plan, FAI, certificaciones de materiales, and capability studies (as applicable). This reduces launch risk and speeds approval.
MSA/Gage R&R and periodic audits (as applicable)
When measurement risk is high, we conduct MSA/Gage R&R. Periodic process audits confirm continued compliance to agreed standards.
Preguntas más frecuentes
Q1: What QA documents are standard?
COA, in-process sheets, FAI photos/dimensions, and dimensional/CMM reports when specified. PPAP basics available by agreement.
Q2: Which weld standards do you follow?
Symbols per YO ASI 2553; acceptance per YO ASI 5817 (ANTES DE CRISTO). Visual inspection per YO ASI 17637.
Q3: How are tolerances handled?
General welded tolerances follow YO ASI 13920; machined features follow YO ASI 2768. Thermal cut quality per YO ASI 9013.
Q4: Can you provide NDT?
Sí-MT/PT/UT/RT por YO ASI 17638/17640/17636, to the scope in your contract.
Q5: How do you validate coatings?
YO ASI 9227 salt spray (targets by agreement), ASTM D3359 adhesion, ASTM D4060 abrasión, and paint thickness checks.
Q6: Do you support PPAP?
Sí-PPAP basics (p.ej., control plan, FAI, capability) per agreed element list.
Q7: What about packaging and traceability?
KD/nested packing with protection, ISPM-15 pallets, barcoded labels, and material/finish trazabilidad.
Llamado a la acción
Ready to align drawings, niveles de aceptación, and packaging for export-ready deliveries? Upload your drawing and get a quote: