Überblick & Anwendungsfälle

Able Hardware designs and manufactures custom robot bases, Riser, pedestals, and welded cell frames that deliver stable, precise platforms for industrial robots, cobots, and automation peripherals. Built to metric specs with export-ready QA, our assemblies combine stiff welded structures with precision-machined datum pads and anchoring patterns to keep your robot exactly where your program expects it—shift after shift.
Inhaltsverzeichnis
Why this solution for robotics & automation environments
A robot’s accuracy is only as good as the structure beneath it. Our welded base and riser solutions increase stiffness, elevate reach, and improve line-of-sight while controlling vibration and thermal effects. Leveling pads (M20–M30) and precision shims enable quick installation; cable trays and pass-throughs simplify routing; datum pads allow CMM verification; and guarding/fencing interfaces speed cell integration. See related capabilities at Benutzerdefinierte Metallrahmen, automatisches Schweißen, und Pulverbeschichtung.
Typical applications in robot cells (Basen, Riser, cell frames)
- Robot bases and risers to set height/reach for handling, Schweißen, palletizing, or inspection
- Cell frames with integrated cable management, utility rails, and guarding interfaces
- Pedestals with grout pockets, slotted anchor plates, and masked bonding points (ESD/ground)
- Utility skids for controllers, pneumatics, and power distribution beneath or beside the robot

Technische Eigenschaften
Materialien, Profile & Lasten; Toleranzen (ISO 13920/ISO 2768) & Schweißqualität (ISO 5817)
- Materialien & Noten: Q235/S235 and Q355/S355 for cost-effective stiffness; optional 304/316 stainless for hygiene/corrosion; optional 6061/6082 aluminum for weight-sensitive risers.
- Profile & Dicke: RHS/SHS, Teller, channel; typical tube sizes 40× 40 × 2 bis 120 × 60 × 4 mm; base/top plates 10–30 mm; Zwickel 6–10 mm.
- Maße & Lasten: Typisch L×W×H 600×600×200 to 2000×1500×1000 mm with payloads sized to your robot and end-of-arm tooling. We match robot model footprints (mm) und anchor patterns (PCD/slots) to OEM specs.
- Toleranzen & geometry control: ISO 13920 Klasse B/c for welded constructions; ISO 2768 m/f allgemein. Guidance: pad flatness ≤0.5–1.0 mm, parallelism of pads ≤0.5–1.0 mm, squareness ≤1.0–1.5 mm/m. Weld symbols per ISO 2553.
- Schweißqualität: ISO 5817 Klasse b on visible/critical joints; Klasse c elsewhere. Structural reference AWS D1.1 available on request.
Oberflächen & Korrosionsschutz (ISO 12944/ISO 8501)
- Oberflächenvorbereitung: zu ISO 8501.
- Beschichtungen: Pulvermantel (typisch Ral, 70–100 μm), Zinkbeschichtung, E-Coat, or industrial paint selected per environment using ISO 12944 categories.
- Electrical/ESD: masked grounds and bonding points provided where specified.
- Labels & Sicherheit: asset labels, lift/center marks, and torque/anchor notes on request.
Fertigungsoptionen
Automatische/Robotermig (und TIG, wenn angegeben), Vorrichtungen & Vorrichtungen, Wiederholbarkeit
Wir verwenden Automatische/Robotermig for carbon steel frames and WIG where stainless/cosmetic seams are specified. Dedicated Vorrichtungen & Vorrichtungen ensure repeatable squareness and hole PCD location across pilot builds and series runs. WPS/PQR are available when needed.
Sekundäre Ops: Laserschnitt, biegen, Bearbeitung; cable management, Beschichtung & Verpackung
- Laser schneiden of base/top plates, PCDs, and slotted anchors; Biegung/Bildung for gussets and tray features.
- CNC-Bearbeitung of datum pads, bores, and interface faces for measured coplanarity.
- Integration details: Kabelschalen, pass-through grommets, controller shelves, lifting eyes.
- Beschichtung via in-house/partner lines; Verpackung with protective wrap, bolt kits, shims, assembly notes, and crate/palletized shipments for export.
Typen & Geometrie
Common assemblies for robotics (Roboterbasen, Riser, pedestals, cell frames, utility skids) & Größenbänder
- Robot bases: low-profile frames with heavy plates and leveling pads; typisch 600–1200 mm square footprints.
- Risers/pedestals: Höhe 200–1000 mm with internal stiffeners; top pad machined and drilled per robot model.
- Cell frames: modular sub-bases for multi-robot cells, with guarding and service interfaces.
- Utility skids: RHS/plate structures supporting valves, power, and cooling on a mobile or fixed frame. Sizing is driven by robot footprint, dynamic loads, and anchoring strategy (PCD, slot ranges, grout pockets). Provide your target vibration/stiffness or allowable tip/tilt—our engineering support will size sections accordingly.

Qualität & Testen
Was wir überprüfen (Vt, DFT, CMM checks; Optionales PT/MT/RT) und Dokumentation (WPS/PQR, Kok)
- Visuelle Inspektion (Vt 100%) of all welds; ISO 2808 DFT checks on coating thickness.
- CMM verification of PCDs, datum pads, and pad coplanarity/parallelism; documented levelness checks.
- Optional ndt: PT/MT/RT for critical joints per your plan.
- Docs delivered: WPS/PQR (wenn anwendbar), Kok, material certs, and inspection reports.
Preisgestaltung & Vorlaufzeit
MOQ, sample/pilot builds, Indikative Kostenfahrer (Keine harten Preise)
- MOQ: flexible for prototypes/pilots; economical series start at low dozens depending on size.
- Vorlaufzeit: prototypes typically 2–4 weeks after drawing sign-off; Produktion 4–7 weeks depending on coating queue and machining content.
- Kosten Treiber: plate thickness and grade, machining of datum pads/bores, Beschichtungssystem (powder vs e-coat), Toleranzklasse (ISO 13920 B vs c), NDT scope, and packaging/export kit. Provide drawings with target flatness/parallelism and robot model/PCD to refine the quote.
Standards & Einhaltung
Relevante Standards/Zertifizierungen & Dokumentation bereitgestellt
We build to ISO 13920, ISO 2768, und ISO 2553 symboling, with weld acceptance to ISO 5817 (Klasse B/c). Coatings are selected and verified to ISO 12944 with prep to ISO 8501. On request, projects can reference AWS D1.1 for structural guidance and incorporate WPS/PQR and welder qualifications accordingly.

FAQ
Q1. Which materials do you recommend?
Carbon steels Q235/S235 oder Q355/S355 offer the best stiffness-to-price. Wählen 304/316 stainless for hygiene/corrosion exposure, oder 6061/6082 aluminum for weight-sensitive risers.
Q2. What stiffness/levelness targets are typical?
Common guidance is pad flatness ≤0.5–1.0 mm und parallelism ≤0.5–1.0 mm across mounting pads, with overall squareness ≤1.0–1.5 mm/m. We’ll size sections to meet your deflection limits.
Q3. How tight can you hold PCD and datum tolerances?
Laser-cut holes and CNC-machined datum pads routinely achieve ±0.1–0.2 mm location on PCDs depending on size; we verify with CMM and provide reports.
Q4. What weld class do you use?
isible/critical joints to ISO 5817 Klasse b, general frame joints to Klasse c, unless your spec requires otherwise.
Q5. Which coatings and masked grounds can you provide?
Pulvermantel (typ. 70–100 μm), Zinkbeschichtung, E-Coat, or paint. We mask grounding/ESD points per drawing and can add labels for bonding.
Q6. What are the MOQ and lead time?
Prototypes welcome; series MOQ depends on size and coating. Typical lead times: 2–4 weeks (prototype), 4–7 weeks (series).
Q7. What drawings do you need for quoting?
Provide L×W×H, robot footprint and PCD, target tolerances (flatness/parallelism), Beschichtungssystem, and NDT/QA documents required.
Upload drawing / Get a quote
Ready to size your base or riser? Laden Sie Ihre Zeichnung hoch (STEP/DWG/PDF) with robot model, PCD, and tolerance targets. Our engineering team will propose a cost-effective, testable design and issue a fast custom service quotation.