概要 & 使用例
Able Hardware delivers custom metal fabrication with automatic/robotic welding and CNC machining for OEM/ODM buyers who need repeatable quality at scale. We build to drawing across welded steel frames, trolley/utility carts, そして ワイヤー製品 (shelving, バスケット, guards), then finish and package for export. Typical build envelopes range from 400×300×200 mm up to 2000×1200×900 mm; load capacity is engineered per profile, wall thickness, and joint design. Explore Custom Metal Fabrication Products, and see our Robotic Metal Welding capability.
Why this solution for demanding environments
Automatic welding provides consistent bead geometry, lower variability, and high takt, making it ideal for equipment bases, carts in 24/7 material-handling, and rigid wire assemblies. With fit-for-purpose materials, weld class, and coating (per ISO 12944), your assemblies withstand vibration, インパクト, and weathering while maintaining alignment. For upstream operations and precision features, see 金属加工サービス そして Surface Finishing options.
Typical industries & applications
- Industrial equipment & machinery: machine base/skid frames, guarding, sub-frames
- Robotics & automation: ロボットベース, ライザー, cells, fixture frames
- Warehouse & logistics: platform trucks, order-picking carts, wire shelving and racks
- HVAC/Electrical: support frames, wire cable trays/guards, enclosures
- Automotive & agricultural: test rigs, durable utility carts, ワイヤーバスケット
以下の基準を選択するだけで、適切なカテゴリに表示されます.
これらの個々のカテゴリにまとめたカスタムサービスを使用する, 私たちはあなたがあなたに適した金属製造サービスを見つけると確信しています.
技術的特性
材料 & プロフィール; 公差 (ISO13920/ISO 2768) & 溶接品質 (ISO 5817)
- 材料 & 成績: Q235/S235 for general structures; Q355/S355 for higher stiffness and load; 304/316 stainless where corrosion/hygiene is critical; 6061/6082 アルミニウム available when lightweight is required.
- プロフィール & 厚さ: RHS/SHS, Angle, Channel, Plate—typical tubes 40×40×2～120×60×4mm; 皿 4–20 mm. Wire products commonly specify wire Ø in mm with grid pitch and edge treatments per drawing.
- 公差: welded constructions to ISO 13920 class B/C; general features to ISO 2768 男女別. Guidance targets with correct fixturing/sequencing: flatness ≤1.0–2.0 mm, squareness ≤1.5 mm/m. Weld symbols per ISO 2553.
- 溶接品質: ISO 5817 クラスC 標準; クラスB on critical/visible joints. Structural criteria can reference AWS D1.1 when specified.
仕上げ & 腐食防止 (ISO12944/ISO 8501)
- パウダーコート (RAL) 70–100μm, 亜鉛メッキ, 電子コート, または industrial paint.
- 表面処理 per ISO 8501 (例えば。, Sa 2½ blasting); system selection per ISO 12944 environment categories. Masking available for grounds/datum pads; コーティング DFT verified per ISO 2808.
製造オプション
自動/ロボット MIG (指定されている場合は TIG), 治具 & 備品, 再現性
- 自動/ロボット MIG is our default for carbon steel—stable arc, low spatter, そして batch-to-batch repeatability.
- ティグ applied for stainless or visible joints requiring high cosmetics and controlled heat input.
- Custom jigs & 備品 designed to your datum scheme; documented weld sequences limit distortion and ensure consistent geometry. Learn more about 自動溶接 .
二次作戦: レーザー切断, 曲げ, 機械加工; コーティング & パッケージング
- レーザー切断 & CNC加工: plate blanks, slotted holes, tapped inserts, milled datums, counterbores.
- Bending/forming: brackets, ガセット, channels; wire forming for shelving/baskets per pitch and edge radius.
- コーティング: in-house パウダーコート or partner zinc/e-coat/paint. Learn more about 表面処理.
- Export packaging: pallet or crate with protective wrap, corner guards, and labels; 典型的な 4–8 pcs/pallet based on size and finish protection.
種類 & ジオメトリ
Common forms (machine base/skid frames, box/tube frames, trolley/utility carts) & サイズバンド
- Machine base & skid frames: heavy RHS/plate; leveling pads; machined datum faces; 典型的な 800×600×500 to 2000×1200×900 mm.
- Box/tube equipment frames: SHS/RHS structures with mounting plates, brackets for panels/sensors/cable trays.
- Trolley/utility carts: platform trucks, order-picking carts, stainless service carts, low-profile dollies; caster packages sized by wheel Ø, 材料, bearing, そして load/caster.
- Wire products: shelving, バスケット, guards, welded wire grids with specified wire Ø, pitch, edge returns, and mounting tabs. All projects are to drawing (PDF/DWG/STEP); we can recommend profile sets, weld classes, caster packages, and wire specs to meet load and tolerance targets. See product landings at カスタムメタルフレーム そして welding trolley carts.
品質 & テスト
私たちが検証すること (VT, DFT, dimensional checks; オプションの PT/MT/RT) とドキュメント (WPS/PQR, CoC)
- 目視検査 (VT) 100% per ISO 5817 acceptance levels (continuity, undercut, overlap, spatter removal).
- Dimensional verification to drawing GD&T and ISO13920/ISO 2768; CMM/height-gauge checks on critical datums and mounting planes.
- Coating QC: DFT per ISO 2808, RAL color match; adhesion tests on request.
- オプションのNDT: PT/MT/RT for critical welds as specified.
- ドキュメンテーション: WPS/PQR (when contracted), inspection reports, Certificate of Conformance, packing lists with traceability.
価格設定 & リードタイム
Moq, sample policy, 示唆的なコスト要因 (厳しい価格はありません)
- Moq depends on size, fixture investment, wire pitch/tooling, caster package complexity, and coating batch size; pilot builds available for fit and function.
- Lead time varies by drawing complexity, weld class, machining and coating queues, and logistics lane.
- Primary cost drivers: material grade & 厚さ, weld length & ISO 5817 クラス, number of machining features, wire Ø and grid pitch, coating system (RAL changes), packaging method, and shipment mode. Provide annual volume and release cadence to optimize fixture amortization.
規格 & コンプライアンス
関連する規格/認証 & 提供されたドキュメント (AWS D1.1, ISO 5817, ISO 2553, ISO 13920, ISO 2768, ISO 12944, ISO 8501)
We build to your specification and align with:
- AWS D1.1 (structural steel reference)
- ISO 5817 (weld quality levels B/C/D)
- ISO 2553 (welding symbols)
- ISO 13920 (tolerances for welded constructions)
- ISO 2768 (general tolerances)
- ISO 12944 / ISO 8501 (coating systems & surface preparation)
よくある質問
Q1: Which materials do you support for frames, carts, and wire products?
Q235/S235 そして Q355/S355 carbon steels are standard; we also fabricate in 304/316 stainless for corrosion or hygiene and 6061/6082 アルミニウム when weight matters.
第2四半期: What weld quality and tolerances can you meet?
Welds to ISO 5817 クラスC (または b for critical/visible joints). Dimensions per ISO 13920 紀元前 そして ISO 2768 男女別; with proper fixturing we target flatness ≤1.0–2.0 mm そして squareness ≤1.5 mm/m where design allows.
Q3: Can you machine mounting faces and integrate threaded inserts?
Yes—laser cutting and CNC加工 add slots, tapped holes, counterbores, and milled datum pads to ensure drop-in assembly.
Q4: Do you supply casters and finishing for carts?
Yes—caster packages are sized by wheel Ø/material/bearing/load; finishes include パウダーコート (70–100μm), 亜鉛, 電子コート, または industrial paint.
Q5: How can we speed up quotation?
Share PDF/DWG/STEP, material grade, tube/wire sizes, weld class (ISO 5817), tolerance targets (ISO 13920/2768), finish (RAL), 量, destination, and any NDT/QA requirements.
Q6: What packaging do you use for export?
Pallets or crates with protective wrap and labels; 典型的な 4–8 pcs/pallet, optimized for container loading and finish protection.
Q7: Do you build jigs/fixtures for repeat orders?
Yes—custom jigs & 備品 ensure repeatability and reduce unit cost across scheduled releases.
Call to Action
Ready to build your next welded assembly or wire product? Upload drawings and requirements to receive a fast quotation and lead time. Get a Quote → Attach PDF/DWG/STEP; include target tolerances, wire Ø or tube sizes, そして仕上げます (RAL).