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Mesh Stillage Cages Manufacturers in China
Able Hardware is a China-based OEM/ODM factory manufacturing mesh stillage cages for B2B buyers. We engineer forklift entry, stacking, and gate access, then keep geometry repeatable with Automated Robotic Welding Services. For programs that need adjacent structures, we also supply Custom Metal Welding Frames, Custom Wire Products, and Metal Shelving to standardize footprints and finishes across sites.
What Are Mesh Stillage Cages?
Reusable steel pallet cages with mesh sides and a rigid base for forklift handling, stacking, and secure containment in storage and transport.
Common Names: Stillage Cages, Pallet Cages, Wire Mesh Pallet Cages
Terminology varies by market; define footprint, fork entry, gate style, stack rating, and finish in the RFQ and drawings.
Why Buyers Source Mesh Stillage Cages from China
China sourcing suits OEM programs requiring customization and scale; costs depend on steel thickness/grade, mesh spec, hardware, finish, and packing density—not a single fixed “price.”
Mesh Stillage Cage Types We Manufacture (OEM/Custom)
Rigid / Fixed Mesh Stillage Cages
Fixed panels plus welded base for durable storage and high-frequency forklift handling.
Collapsible / Foldable Mesh Stillage Cages (Fold-Flat Return Logistics)
Fold-down cages reduce empty-return volume; hinges and latches are engineered for repeated cycles.
Half-Drop Front / Drop-Gate Mesh Stillage Cages (Picking Access)
Half-drop fronts improve access while stacked; common for picking, replenishment, and returns sorting.
Post Cages & Rackable Mesh Stillage Cages (Pallet-Racking Safe Designs)
Reinforced posts and defined support points enable safer stacking and racking use with guides/locators.
Forklift-Pocket / Fork-Guide Stillage Cages (Safer Fork Entry)
Fork pockets/guides/guards improve entry consistency and reduce panel strikes and coating damage.
Caster-Base Mesh Stillage Cages (Mobile Work-Area Handling)
Caster bases support line-side kitting and short moves; caster specs match load and floor condition.
Similar Products We Also Build: Steel Stillages, Pallet-Converter Cages, Warehouse Storage Cages
We standardize footprints and stacking features across returnable carriers and integrate them with Industrial Trolley Cart workflows.
Key Design Features & Components (What You Can Customize)
Base Options: Sheet Steel Floor vs Mesh Base vs Pallet-Style Skid Base
Sheet floors suit small items; mesh floors improve drainage and reduce weight; skid bases optimize fork entry and stiffness.
Corner Posts, Stacking Feet, and Stack-Lip Geometry (Stable Stacking)
Stack interfaces are designed to align consistently and resist drift under everyday forklift handling.
Mesh Panels: Aperture, Wire Diameter, Panel Thickness, and Visibility/Airflow
Mesh spec balances containment, visibility, airflow, and weight; we match fleet standards or recommend a practical spec.
Access Options: Fixed Panel, Removable Gate, Full Door, Half-Drop Front
Access follows your SOP (dock loading, picking while stacked, or security), with hinges and latches engineered for alignment.
Latches & Locks: Sliding Bolts, Anti-Rattle Fixing, Quick-Secure Designs
We select serviceable latches that resist vibration; lock points can be added where needed.
Forklift Interfaces: 2-Way/4-Way Entry, Fork Pockets, Guides, and Guards
Clearances and reinforcements are sized to your fork dimensions and approach behavior to extend service life.
Rack Compatibility: Racking Locators, Rack Guides, and Safety Stops
For racking, we define beam support points and add guides/locators for consistent placement.
Accessories: Label Plates, ID Tags, Dividers, Internal Shelves, Lids/Tops
Options include label/barcode plates, dividers, shelves, and lids, aligned to Material-Handling Carts & Racks for Warehouse & Logistics standards.
Materials & Finishes for Mesh Stillage Cages
Steel Grades & Wire Materials for Structural Strength
Structural steel sections and framed mesh panels are sized for load, deflection control, and high-impact zones.
Finish Options: Powder Coating, Zinc Plating, Galvanizing, Hybrid Powder + Galv Mesh
Powder supports color coding; zinc improves indoor/semi-outdoor protection; galvanizing suits outdoor/wet duty; hybrids target durability where needed.
Corrosion & Wear Considerations by Use Environment (Indoor, Outdoor, Yard Storage)
We map exposure (humidity, washdown, salt air, chemicals) and prioritize edge and weld-zone protection to match lifecycle targets.
Performance Specifications Buyers Care About
Load Rating: Static vs Dynamic, UDL vs Point Load
We define rating basis (static/dynamic, UDL/point load) so engineering and procurement evaluate the same target.
Stacking Rating: Empty Stack vs Loaded Stack, Stability Factors
Operational stack limits depend on load condition and center of gravity; stack interfaces are engineered and documented.
Dimensional Standards: Footprints, Internal Volume, and Collapsed Height
Footprints must fit pallets, racking, and transport; collapsed height is a key cost driver for foldable cages.
Handling Compatibility: Forklift, Pallet Jack (If Applicable), and Racking
Forklift handling is standard; pallet-jack compatibility depends on clearance; racking use requires defined support points.
Packaging Efficiency: KD/Collapsed Shipping, Container Loading Optimization
Fold-flat/KD packing and protective spacing lower freight cost per unit and reduce transit damage risk.
Typical Applications & Industries
Warehouse Storage, 3PL, and Distribution Centers
Used for returns, overflow, and fast stock identification, improving visibility and reducing damage versus loose pallets.
Manufacturing WIP, Line-Side Storage, and Kitting
Supports WIP control and kitting; can be paired with carts and racks for standardized routes.
Automotive, Appliance, HVAC, and Heavy Components
Reinforced bases and entry zones support heavy parts; programs often align with Frames, Racks & Brackets for HVAC & Electrical needs
Retail Backroom, Returns, and Reverse Logistics
Fold-flat returns and quick access support retail operations; footprints can align with Fixture Frames & Wire Displays for Retail.
Yard Storage and Outdoor Material Staging
Outdoor duty emphasizes corrosion resistance, impact tolerance, and stable stacking geometry over long service cycles.
How We Manufacture Mesh Stillage Cages in China (Robotic Welding + OEM)
Design Input: Drawings, Samples, Load Targets, and Handling Constraints
Share drawings/3D models or samples plus load, footprint, fork entry, gate style, stacking, finish, and quantities.
DFM Review: Weld Joints, Mesh Integration, Fork Entry, and Stack Stability
DFM aligns performance with repeatable fixturing, weld accessibility, and reinforcement at wear interfaces.
Robotic Automatic Welding for Repeatable Geometry and Consistent Weld Quality
Robotic welding improves squareness, stacking interfaces, and gate fit across volume production runs.
Fabrication Processes: Cutting, Bending, Punching, Jigs/Fixtures, Assembly
We fabricate subassemblies, assemble on jigs, and test-fit gates and latches before finishing.
Surface Treatment & Finishing Control: Prep, Coating Thickness, Cure, Adhesion
Surface prep and process control protect coating performance; packaging prevents abrasion and impact in export shipping.
Prototype to Mass Production: Pilot Runs, Tooling Strategy, and Scale-Up
Prototype validates handling; pilot confirms process and packing; mass production follows with locked fixtures and checkpoints.
Quality Assurance & Inspection (Export-Ready)
Dimensional Inspection: Critical Interfaces (Fork Entry, Stack Feet, Gate Fit)
We inspect fork-entry clearances, stacking feet/lips, and gate alignment as critical-to-function features.
Weld Inspection: Visual Criteria, Consistency Checks, and Rework Control
Weld inspection targets completeness and consistency at stress zones, with controlled rework rules.
Load & Stack Testing: Verification for Rated Capacity and Safety Margin
When specified, we verify load/stack performance to the agreed rating basis and document results.
Finish Inspection: Coating Thickness, Adhesion, Corrosion Requirements
Finish checks verify thickness (if required), adhesion, appearance, and packaging protection.
Traceability & Documentation: Inspection Records, Photos, Packaging Specs
We provide documentation packages supported by our Quality control workflow.
Customization Options for OEM Buyers
Custom Size, Footprint, Height, and Collapsible Geometry
We customize dimensions and collapse geometry to match pallets, racking bays, trailers, and dock constraints.
Custom Gate Style: Half-Drop Front, Full Door, Removable Panels
Gate style is selected around loading/picking/security needs, with engineered hinge and latch engagement.
Custom Handling: 4-Way Entry, Reinforced Fork Pockets, Anti-Impact Guards
Entry direction, clearance, and reinforcement are tailored to your forklift practice to reduce damage and downtime.
Custom Finishes & Branding: Colors, Nameplates, Labels, Barcodes
Color coding, nameplates, label holders, and barcode plates improve standardization and scan reliability.
Logistics-Driven Design: Nesting, Fold-Flat Return, and Pack Density
We optimize fold-flat/KD packing and container loading efficiency to reduce landed cost.
RFQ Checklist: What to Send for a Fast Quotation
Target Load (kg), Stack Height, and Goods Description (Size/Shape/Fragility)
Provide load, stacking requirement, and goods details to confirm mesh spec, reinforcement, and access design.
Desired Footprint and Internal Dimensions (L×W×H)
Share footprint limits and internal volume needs, plus any pallet or racking reference dimensions.
Handling Method: Forklift Entry Directions, Pocket Size, Floor Conditions
Confirm entry direction, fork size, handling frequency, and floor condition (especially if casters are required).
Access Requirements: Picking Gate, Drop Front, Door Type, Latch Preference
Define whether access is needed while stacked and specify gate style and latch expectations for operator usability.
Finish Requirement: Indoor vs Outdoor, Corrosion Level, Color (If Powder Coat)
Specify exposure conditions and finish preference; for powder coat, include color and labeling requirements.
Quantity, Packaging, and Delivery Terms (Prototype + Mass Production)
Share prototype needs, quantities, packing preference, and delivery terms for an accurate quotation range.
FAQ
Should I choose a rigid cage or a collapsible/foldable cage?
Rigid maximizes durability; collapsible reduces empty-return costs—choose based on loop frequency and economics.
What’s the best option for picking access—half-drop front or full door?
Half-drop suits picking while stacked; full doors suit bulky loads and security—selection follows aisle clearance and SOP.
How do I specify the forklift entry (2-way vs 4-way) and fork pocket size?
Provide fork dimensions and approach directions; we set clearances, guides, and reinforcements accordingly.
Can these cages be used in pallet racking systems?
Yes, with rackable designs that define beam support points and use locators/guides—share racking data.
What information do you need to confirm load rating and stacking safety?
Goods description, target load, center-of-gravity tendency, handling frequency, and loaded/empty stacking requirement.
What is a typical prototype lead time and sampling process for OEM projects?
Engineering confirmation → prototype build → functional checks → packaging validation → pilot approval (timeline depends on complexity/finish).
How do you control weld consistency and dimensional repeatability at volume?
Dedicated fixtures, robotic welding for repeat SKUs, and inspection of fork entry, stacking interfaces, and gate alignment.
Can you add branding, ID plates, labels, or barcode tags for warehouse use?
Yes—label plates, barcode plates, ID tags, and color coding are common options.
Get a Quote: Custom Mesh Stillage Cages from China (Fast Prototype + OEM)
Send Your RFQ and Get an Engineered Proposal
Send your requirements and we’ll respond with an engineered proposal, prototype plan, and quotation range.
What You’ll Receive: Concept Drawing (If Needed), Prototype Plan, and Quotation Range
You’ll receive a clarified specification, key cost drivers, and packing guidance to reduce landed cost.
Contact Us: Share Specs, Target Quantity, and Finish—We’ll Respond with Next Steps
Include: load rating (kg), cage dimensions (L×W×H), stacking requirement, fork entry, gate style, finish (powder/zinc/galvanized), and target quantity.
