Able Hardware is a China-based factory specializing in engineered wire products for OEM and retail programs. We build to print and support design-for-manufacture for refrigerator wire shelves, freezer baskets with integrated handles, wire fan guards, and retail/warehouse wire shelving with configurable accessories. As a direct manufacturer, we provide OEM/ODM custom service from prototype to SOP, supported by export-ready QA and packaging.
Explore our wire product range and related services: Carbon Steel Wire Rod, Wire Fan Guard, Refrigerator Wire Shelves, and Wire Freezer Baskets.
Why this solution for OEM quality & cost efficiency
- Strong, lightweight grids deliver high stiffness-to-weight for shelves, baskets, and guards.
- Process fit for scale: resistance spot welding at intersections + automated forming keeps takt time low and dimensional repeatability high.
- Finish durability: powder, vinyl dip, zinc plating to ASTM B633, and e-coat options balance cost vs. corrosion performance.
- Documented QA: dimensional reports, FAI, PPAP basics, and traceability accelerate approvals and audits.
Typical industries & applications
- Appliance: refrigerator/freezer wire shelves, door racks, freezer baskets, fan guards.
- Retail & display: modular wire shelving, dividers, label holders, and hanging accessories.
- Industrial & warehousing: durable wire shelving, guards, and welded add-ons for carts and storage.
- Equipment/OEM: custom protective guards and formed wire frames with interface plates.
Technical Properties
Materials, wire diameters & load categories (UDL)
- Materials: low-carbon steel wire (CRS), galvanized steel wire, and stainless steel 304/316 on request.
- Typical diameters: ~2.0–10.0 mm. Common shelf/basket grids use 3.0–6.0 mm primaries with smaller crosswires to tune UDL and weight.
- Load categories: designed around UDL per shelf/basket. We optimize wire gauge, span, and rib layout to meet target loads with minimal mass.
Finishes & corrosion/adhesion performance (targets by agreement)
- Powder coating (RAL/Pantone equivalent) for appliance-grade appearance and durability.
- Vinyl/plastic dip for impact resistance and quiet handling.
- Zinc plating to ASTM B633 (service class by agreement), or e-coat for even coverage on complex forms.
- Chrome plating only when specified.
- Performance targets (typical):
- Finish adhesion: ASTM D3359
- Wear resistance: ASTM D4060
- Corrosion resistance (neutral salt spray): ISO 9227 Targets are agreed per project and validated via pre-production runs.
Limitations & alternatives (brief, if any)
For very high loads or long spans, consider thicker primaries, closer crosswire spacing, auxiliary ribs, or hybrid designs with laser-cut plate stiffeners. Where hygiene or aggressive chemicals dominate, upgrade to stainless 304/316.
Manufacturing Options
Processes (wire forming → spot welding → light CNC → finishing)
- CNC wire forming/bending with accurate radii and repeatable geometry.
- Trimming/deburring for safe edges.
- Resistance spot welding for intersections; MIG/TIG for frames, handles, and plate interfaces.
- Light CNC (tapping, slots, and holes) on mounting plates or brackets as specified.
- Finishing per spec: powder, vinyl dip, zinc to ASTM B633, e-coat. See Finishing.
Supported tolerances (ISO 2768) & interface plates/brackets
- General tolerances: ISO 2768-m unless otherwise specified.
- Thermal cut quality (if plates): ISO 9013.
- Optional CMM for critical interfaces. Datum strategies and gauge plans can be aligned to your drawing set.
Types & Geometry
Refrigerator wire shelves, freezer baskets, fan guards
- Refrigerator wire shelves: tailored grid patterns, front/back edges, and corner treatments; snap-fit or screw-on plate interfaces.
- Freezer baskets: stackable profiles, rolled rims, integrated handles; smooth edges for safe loading.
- Wire fan guards: custom outer diameter, ring spacing, and blade-pitch compatibility; multi-point mounting plates.
Retail/warehouse wire shelving & configurable accessories
- Modular shelves: optimized rib spacing for UDL targets; protective end caps and label features available.
- Accessories: dividers, hangers, product stops, and identification tabs built to drawing; coated for appearance and corrosion control. See the full category at Products → Wire.
Quality & Testing
What we verify (dimensional, finish tests, UDL checks) and documentation
- Dimensional: wire diameter, pitch, overall L×W×H, flatness, and bracket/plate locations.
- Load/UDL: sample shelf/basket deflection vs. target load; pass/fail per agreed criteria.
- Finish: adhesion (ASTM D3359), wear (ASTM D4060), corrosion (ISO 9227).
- Documentation: COA, dimensional reports, FAI, PPAP (agreed list), material/finish traceability; optional CMM records.
Packaging & Shipping
KD/flat-pack, labeling, ISPM-15 pallets/crates; assembly guides
- KD/flat-pack wherever possible to minimize freight volume.
- Edge/paint protection with sleeves and guards.
- Barcode/labeling by SKU or kit; scan-ready carton IDs.
- Export pallets/crates to ISPM-15 with moisture protection.
- Assembly guides and hardware kitting (when specified). Learn more at Packaging & Shipping.
Pricing & Lead Time
MOQ, sample policy, indicative cost drivers (no hard prices)
- Lead-time model: prototype → tooling/fixture sign-off → SOP; production via releases/blanket orders.
- MOQ: aligned to coating line/electro-plating rack capacity and packing economics.
- Indicative cost drivers: material (CRS vs. galvanized vs. 304/316), wire diameter and grid density, number of welds, added plates/handles, finish type and thickness, labeling/kitting, and export packing.
- Samples: off-tool samples prior to SOP; design tweaks can reduce cost and cycle time. Request a cost-down review via Laser Cutting & CNC Machining for hybrid plate-and-wire options.
Standards & Compliance
Relevant standards/certifications & documentation provided
- ISO 2768-m general tolerances; ISO 9013 (thermal cut plate features).
- ASTM B633 zinc plating; ASTM D3359 adhesion; ASTM D4060 wear; ISO 9227 neutral salt spray.
- Delivery with COA, material/finish traceability, dimensional reports, FAI, and PPAP basics (as agreed).
FAQ
What materials do you support?
Low-carbon steel, galvanized steel, and stainless 304/316 upon request for demanding environments.
What wire diameters are typical?
Approximately 2.0–10.0 mm overall; shelves and baskets commonly use 3.0–6.0 mm primaries with smaller crosswires.
Which coatings are available?
Powder, vinyl/plastic dip, zinc plating to ASTM B633, and e-coat. Chrome is available only when specified.
How do you define load capacity?
We design to a UDL target set during DFM. Deflection and safety margin are validated on pre-production parts.
What tolerances do you work to?
General tolerances per ISO 2768-m unless specified. We follow your drawing for welded and plate features; CMM optional.
What QA documents can you provide?
COA, dimensional reports, FAI, PPAP basics, and traceability for materials and finishes.
What is the usual MOQ and lead time?
MOQ depends on finish line setup and packing efficiency. Lead time follows prototype → tooling sign-off → SOP; schedules improve with blanket orders.
How are products packed for export?
KD/flat-pack with edge protection, barcode labeling, and ISPM-15 pallets/crates. Assembly guides included when required.
What do you need for an RFQ?
2D/3D drawings, target UDL, material/finish, quantity tiers, testing/standards, packaging, and delivery terms.
Call to Action
Upload your drawing & get a quote today
Send drawings (STEP/DWG/PDF), target UDL and finish, quantity tiers, and packaging needs. We’ll return DFM notes, a quotation range, and a pilot schedule. Upload drawing / Get a quote
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